CrankPro® Stationary Induction Heat Treating For Crankshafts
Features
Increased Production
- Non-contact / Stationary Hardening Process
- Only 1 moving part per station (Open/Close)
- Increased throughput – Short heat times – less than 4 seconds
- Production rates up to 90 parts/ hour
Improved Quality
- Robust CNC machined inductors. No moving powered parts
- Distortion is typically less than 25 microns, subsequent operations may be improved
- Improved microstructure of hardened material
Reduced Downtime
- Production ready “quick change” pallet assembly for fast coil changeover
- Improved tooling life
- Redundant duel bag quench filtration system, permits filter replacement while machine remains in operation
- Modular design permits fast part changeovers
Reduced Operating Costs
- Substantially reduced operating cost compared to rotational induction heat treating
- Substantially reduced maintenance cost
- 50% less energy consumption compared to rotational induction heat treating
Tech Specs
| Model | 2 Station | 3 Station |
| Machine Dimensions | 190” W (4826 mm) x 89” D (2264 mm) | 265″ W (6731 mm) x 89.64″ D (2277 mm) |
| Weight | 24,250 lbs. (11,000 kg) | 22,046 lbs. (10,000 kg) |
| Production Capacity | Up To 90 Parts Per Hour | Up To 60 Parts Per Hour |
| Power Output | 150 kW, 300 kW or 450 kW | |
| Output Frequency | 10 – 30 kHz | |
| Work Piece Type | Various Crankshafts ( V10, V8, V6, I4, I3) Pins, Mains, Oil Seals | |
| Coil Pallets | 2 SHarP-C™ Coil Pallets | 3 SHarP-C™ Coil Pallets |
| Controls | Standard Siemens PLC (Other control options available) | |