CamPro™ Stationary Induction Heat Treating For Camshafts
Features
Increased Production
- Non-contact / Stationary Hardening
- Only 1 moving part (Open/Close)
- Increased throughput – Short heat times – less than 4 seconds
- Production rates up to 90 parts/ hour
Improved Quality
- Robust CNC machined inductors. No moving powered parts.
- Virtually no distortion – Less than 10 microns due to short heat times
- Potentially eliminate post straightening operation
- Dramatically reduced need for aggressive post harden grinding
- Reduced sensitivity to geometric deviations and cam positioning compared to scan hardening processes
- Improved microstructure of hardened material
- True contour pattern
Reduced Downtime
- Production ready “quick change” pallet assembly for fast coil changeover
- Improved tooling life
- Modular design permits fast part changeovers
Reduced Operating Costs
- Substantially reduced operating cost compared to scan hardening
- Substantially reduced maintenance cost
- 50% less energy consumption compared to conventional induction heat treating
Tech Specs
| Machine Dimensions | 124.5 ” W (3162.3 mm) x 98 ” (2489.2 mm) |
| Weight | 6800 lbs. (3085 kg) |
| Production Capacity | 90 Parts Per Hour |
| Power Output | 150 kW – 300 kW |
| Output Frequency | 10 kHz – 30 kHz |
| Work Piece Type | Automotive Camshafts |
| Coil Pallets | 1 SHarP-C™ Coil Pallet |
| Controls | Standard Allen Bradley Compact Logix PLC (other control packages available) |
Accessories
- Overhead gantry or robotic material handling system
- Quick-change pallet cart
- Tooling storage system
- Process monitoring signature package
- Mist collection system
- Automatic quench concentration system
- Automatic deionized water filling
- Programmable machine start-up